A.1 Mechatronics for the Incumbent Worker: Level I Operator

MECHATRONICS FOR THE INCUMBENT WORKER: LEVEL 1 OPERATOR
LESSON 1

COURSE DESCRIPTION
Mechatronics Operator training is delivered with a focus on system understanding, troubleshooting, and problem-solving. Prior to class, it is recommended that the participants complete an occupational assessment as well as a mechanical hands-on assessment.  

Lesson 1 & 2: Trouble Shooting Basics and Root Cause Failure Analysis
Understand the principles of problem-solving and practice using problem-solving techniques;
Become familiar with problem description and downtime reports;
Learn possible and probable cause;
Understand corrective procedures and solution verification; 

Lesson 3: Mechanical Troubleshooting 
Understand machine drawings, blueprints and O&M manuals; Identify pump failure problems and solutions;
Identify bearing wear problems;
Understand and maintain planned maintenance records. 

Lesson 4: Electrical Troubleshooting 
Understand techniques for trouble-shooting electrical circuits;
Understand the four main electrical measurements: Voltage, Current, Resistance, and Continuity;
Understand and follow correct safety procedures for taking measurements of voltage, current, resistance, and continuity in a practical circuit. 

Lesson 5 & 6: Mechanical Controls
Explain the benefits of accurate alignment and define the terms used in alignment procedures as well as the typical tools used in basic shaft alignment;
Learn the basic method of shaft alignment and suggested recording procedures;
Understand the basics of thermal growth; be familiar with cam maintenance techniques. 

Lesson 7: Principles of Electricity, Electrical Safety & Schematics 
Be familiar with simple AC & DC circuits and measure their electrical properties;
Become familiar with common types of electrical conductors, insulation, and protection;
Understand the basic National Electrical Code (NEC) definitions and ability to read electrical schematics;
Become familiar with fuses, circuit breakers, common electrical switches, solenoids and relays. 

Lesson 8: AC & DC Equipment & Controls 
Understand the operation of the most common input devices: switches, sensors, thermocouples, and transducers;
Become familiar with the operation of AC and DC electrical motors;
Understand what three-phase is and how it is generated, and what the advantages are;
Understand the speed control, starting methods, and braking methods for three-phase motors. 

DESIGNED FOR: Industrial operators and is hands-on applied teaching.

PREREQUISITES
There are no prerequisites for this course. 

ACCREDITATIONS
CEU: 2.4

INSTRUCTOR
Joey Stokes, Director of Industrial Skills

Details